Sensors to take breakdowns down to zero
22 Feb 2006
Manchester University to play key role in pioneering preventive maintenance project
Manchester, UK – Zero breakdowns is the ultimate goal for European scientists, who are developing sensors to remotely monitor mechanical systems and predict part breakdowns before they actually happen.
The wireless sensor will cut maintenance costs across the manufacturing, automotive and plant machinery industries, could be introduced by 2010, said a statement from Manchester University — a participant* in the project.
The project is part of an EU initiative, called DYNAMITE (Dynamic Decisions in Maintenance), to advance European industry’s capabilities in the areas of e-maintenance and condition monitoring.
Manchester University’s project remit is develop a multi-measure and MEMS sensor, which will measure parameters such as vibration, temperature, pressure for condition monitoring applications.
According to the University, the sensors will be designed to fit seamlessly inside gearboxes, motors, diesel engines, wheel bearings and door mechanisms. The sensors will send data to remote computers, which will predict when parts require maintenance or replacement.
Another application will be inside lubricated machinery, where the sensors will measure concentrations of metallic elements generated by wear and tear to calculate the life-span of the part, said Manchester University.
“This [technology] will dramatically reduce the delay and cost caused by impromptu breakdowns, and we hope it will also lead to a much more efficient service for customers,” commented Dr Andrew Starr, a senior lecturer in the University’s School of Mechanical, Aerospace & Civil Engineering.
*As well as Manchester University, DYNAMITE project partners include: VTT Industrial Systems, Fundación Tekniker, University of Sunderland,, Université Henri Poincaré, Växjö University, Zenon SA Robotics & Informatics, FIAT Research Center, Volvo Technology AB, Goratu Maquinas Herramienta SA, Wyselec Oy, Martechnic GmbH, Engineering Statistical Solutions Ltd, Diagnostic Solutions Ltd, Prisma Electronics, IB Krates OÜ, Hydrox Pipeline Oy.
